【钢板坡口铣边机】三大类及技术优势
发布时间:05-13
钢板坡口铣边机是一种焊接辅助设备,通过刀盘高速铣削原理在钢板焊接前加工出焊接坡口。该设备利用高速旋转的刀盘对钢板边缘进行铣削,专用于焊接前的坡口加工(如V型坡口、直边坡口、U型坡口等)。
The plate Edge milling machine is a welding auxiliary equipment that uses the high-speed milling principle of the cutter disc to open the weld groove for the steel plate before welding. The plate Edge milling machine mills the edge of the plate through the high-speed rotating cutter disc, and is specially used for bevel processing before welding (such as bevel, straight edge, U-shaped, etc.).
工作原理:铣边机通过刀盘高速旋转,借助刀具切削钢板边缘实现高效高精度边缘加工,支持钢板双面同步加工(如双头机型设计)。
The working principle of the milling machine is to use the high-speed rotation of the cutter disc to cut the edge of the plate through the tool to achieve high-efficiency and high-precision edge processing, and can process both sides of the plate at the same time (such as double head design).
三大类钢板坡口铣边机
该设备主要用于金属板材边缘加工以形成焊接所需坡口,主要类型包括:自动行走铣边机、大型铣边机、数控钢板铣边机等。
1. 自动行走式钢板坡口铣边机
- 设备特点:小型化易操作设计,支持移动作业,灵活性突出
- 加工能力:基于铣削原理与自动行走功能,可处理厚度6-60mm、长度/宽度不限的钢板坡口加工
2. 大型钢板坡口铣边机
- 夹持系统:采用液压缸将工件压紧于工作台
- 参数控制:通过调节后置铣头角度及Y/Z轴行程精准控制钢板坡口角度与深度
- 技术优势:超长铣削行程与强劲主轴铣削力,适用于长尺寸钢板的铣削或坡口加工
3. 数控钢板坡口铣边机
- 固定方式:采用液压夹紧钢板
- 智能功能:后置铣削动力主轴具备自动旋转角度调节与自动挡料功能
- 操作流程:仅需在控制面板输入关键参数即可实现自动坡口铣削
- 高自动化程度 | 操作简易
- 坡口精度高 | 生产效率高且安全性强
- 适用于中短尺寸钢板的自动坡口加工
Three major categories of plate Edge milling machines
The plate Edge milling machine is mainly used for edge processing of metal plates to form the groove required for welding. Its main types are divided into automatic walking milling machines, large milling machines, CNC steel plate milling machines, etc.
Automatic walking plate Edge milling machine
This type of plate Edge milling machine is a small and easy-to-operate equipment that can be moved for operation, which improves flexibility. It uses the milling principle and automatic walking function to perform milling bevel operations on steel plates with a thickness of 6-60mm and unlimited length and width.
Large plate Edge milling machine
Large plate Edge milling machine uses hydraulic cylinder to press the workpiece on the workbench, and controls the groove angle and groove depth of the steel plate by adjusting the milling head angle and Y and Z axis stroke at the rear. This type of plate Edge milling machine has a long milling stroke and strong spindle milling force, which is suitable for milling or beveling of long plates.
CNC steel plate Edge milling machine
This type of plate Edge milling machine uses hydraulic method to fix the steel plate. The rear milling power spindle has automatic rotation angle and automatic material blocking function. The control panel only needs to enter a few key parameters for automatic beveling and milling.
CNC steel plate Edge milling has a high degree of automation, simple operation, accurate groove accuracy, high production efficiency and safety, and is suitable for automatic beveling of medium and short plates.
技术优势
- 高效性:单次加工速度可达30米/10分钟,显著降低劳动强度
- 高精度:一次成型无需二次去毛刺,表面光洁度高
- 低能耗:较传统设备节能显著
Technical advantages
- High efficiency: The single processing speed can reach 30 meters/10 minutes, which significantly reduces labor intensity;
- High precision: One-time forming, no need to clean burrs twice, and high surface finish;
- Low energy consumption: Compared with traditional equipment, it consumes less energy.
- 锅炉与压力容器制造、船舶工业、电力工程、石油化工、机械制造及工程机械领域
- 可加工材料:中低碳钢板、不锈钢板、铝板等
- 典型坡口类型:V型坡口、直边坡口、U型坡口等焊接前预处理加工
Conclusion
Various types of plate Edge milling machine are widely used in boiler and pressure vessel manufacturing industries, shipbuilding, electric power, petroleum, chemical machinery, and engineering machinery manufacturing. They can process various types of medium and low carbon steel plates, stainless steel plates, and aluminum plates before welding, such as bevels, straight edges, and U-shaped grooves.